Get an Automated Storage & Retrieval System in TN, KY, VA, & GA
What Are Automated Storage and Retrieval Systems (AS/RS)?
Why Your Warehouse Needs AS/RS Now
Labor shortages have pushed warehouse wages up 15% in recent years, yet turnover remains high due to physically demanding work. AS/RS systems eliminate the most strenuous tasks while improving accuracy rates from 85% to over 99%. Companies implementing these technologies report 40% reductions in picking errors and 25% faster order processing. This automated technology pays for itself through reduced worker compensation claims and eliminated overtime costs during peak seasons.
Types of AS/RS Systems Explained
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Shuttle AS/RS Systems
Shuttle AS/RS systems excel in high-density storage applications where space maximization matters most. These systems use battery-powered shuttles that run on rails within storage racks, moving pallets horizontally while vertical lifts handle elevation changes. Food distributors and pharmaceutical companies favor shuttle systems because they maintain consistent temperatures and reduce product damage during handling. -
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Pallet AS/RS
Pallet AS/RS handles full-size pallets weighing up to 4,000 pounds with computer-controlled stacker cranes. These systems work well in manufacturing environments where raw materials arrive on pallets and finished goods ship the same way. The cranes operate in narrow aisles, increasing storage capacity by up to 60% compared to traditional forklift operations while maintaining instant access to any stored item. -
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Mini-Load AS/RS
Mini-load AS/RS specializes in small parts and individual items stored in totes or bins. E-commerce fulfillment centers rely on these systems to handle thousands of SKUs in compact spaces. The automated cranes retrieve specific totes and deliver them to picking stations where workers process orders without walking warehouse aisles or searching for products. -
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Vertical Lift Modules
VLMs are enclosed systems that automatically retrieve trays of items using an internal elevator. VLMs maximize space and boost picking efficiency with minimal footprint. They are best suited for small parts, tools, or inventory in manufacturing, distribution, and e-commerce environments.
Top Benefits of AS/RS for Your Business
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Increased storage density by utilizing vertical space up to 100 feet high
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Faster order fulfillment through 24/7 automated operations
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Reduced human error with computer-controlled inventory tracking
A Few Real-World Applications of AS/RS
Key Features to Look for in an AS/RS System
Selecting the right automated storage solution requires careful consideration of both current needs and future growth plans. Smart buyers focus on flexibility and integration capabilities rather than just initial costs. Some of the features you should consider include:
- Scalability for future growth with modular designs that expand without major reconstruction
- Integration with warehouse management systems (WMS) for seamless data flow
- Energy efficiency and sustainability features that reduce operational costs
How to Get Started with AS/RS
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Assess your warehouse needs by analyzing current throughput, inventory levels, and space constraints
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Consult with AS/RS experts who understand your industry’s specific requirements
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Plan for installation and training with realistic timelines that account for employee adaptation
Ready to Transform Your Warehouse Operations?
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01DiscoverBoots on the ground. Conduct an in-person Discovery meeting to meet the team, walk the floor, observe workflows, and understand how the business runs and what the opportunities are.
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02DefineClarify goals, frame challenges. Work together to identify objectives, operational constraints, and pain points—from safety & throughput to space utilization & uptime. Align on scope & budget.
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03DesignPut the solution together. Conduct application surveys, fleet audits, demos, power studies, and aisle width validations to craft the right solution & implementation plan. Determine fit & impact of automated solutions, including VLMs, AGVs, and AMRs.
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04DecideMake the case, chart the course. In-person Decision meeting with Partner stakeholders to review recommendations with clear rationale. Establish alignment on the go forward plan and prepare to sprint.
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05DeliverGet it done. Execute the plan and keep the customer in the loop every step of the way. Initiate Customer Business Reviews. Establish ongoing maintenance plans to drive high uptime.
Why Bailey?
Bailey is your trusted partner for material handling solutions across Tennessee, Kentucky, and Georgia. With decades of hands-on experience, technical expertise, and a deep understanding of regional business needs, we help companies optimize operations, improve efficiency, and reduce downtime.
Our team delivers tailored solutions that match your facility, workflows, and goals. From warehouse equipment to automation and service, we provide reliable, high-quality solutions that support long-term success. As a family- and women-owned business, we prioritize relationships, integrity, and customer satisfaction in every interaction.
Sustainability is more than a goal—it’s a standard at Bailey. We operate responsibly, continuously seeking ways to improve environmental impact while helping your business thrive. With fast, dependable support and a full-service approach, Bailey is the partner businesses choose when performance matters.
Contact us today for a comprehensive warehouse assessment and discover how automated storage and retrieval systems can revolutionize your operations.
